Are You "Doing It For ISO"?
- Do you spruce up your documents, records, processes and memories
just before the quality auditor visits?
- Do you have documents that are rarely used in the interim?
- Do employees complain about wasted effort or grin and bear
it when the quality management topic is raised?
If you answered "yes" to any of these questions, your
quality management system is wasting your time, energy and money.
Whether you are certified to ISO 9001, AS 9100 or any of several
similar quality standards, you don’t want to be “doing
it for ISO”.
It Is Never Too Late To Add Value
Whether you have an established quality management system or are
just getting started, it is never too late to add value. Set a new
goal right now:
Quality certification must be a result of running our business
well. We will not do anything just to satisfy a quality standard!
This philosophy must be your guiding force. Establish the goal
as stated above, repeat it three times, and then say it again and
again and again …
Communicate clearly that the quality management system requirements
are high level, good practice guidelines, and the challenge is in
finding value-added methods of complying.
Often it is harder to add value if you already have a quality management
system in place than it is if you are starting from scratch. You
may have to throw out many practices and documents before your employees
believe you really want value. To test whether your message has
been heard, walk around and ask people why they are doing the things
they do. If the answer is “ISO requires it”, you have
not helped them understand your philosophy. As long as they are
“doing it for ISO”, they have not found the value of
complying with the requirements.
First Time Registration
If you are pursuing quality registration for the first time, the
following will help you avoid common pitfalls of quality system
implementation:
- Establish a clear goal to obtain certification because you want
to run your business well. Insist that all efforts to comply add
value and challenge the applicability of any requirement that
doesn’t appear to add value for your business.
- Don’t rush; allow time to think, test and tweak. Also,
once you have the core management system in place, use it to address
critical issues. Assess the priority of the remaining quality
requirements relative to your other priorities and address them
in their turn. Don’t let the quality standard become the
driving force for your business.
(Exception: If you are in a hurry to meet a customer deadline
or gain a competitive edge, take a two part approach. The first
should involve quick action to get the certificate, and the second
should return to the debates that will ensure value. Do not confuse
the purpose or the results of these two separate approaches.)
- If you use outside help, they should help you interpret the
quality standards and provide examples from their experience so
that you can learn as quickly as possible how each requirement
adds value. However, they should not make the decisions. You need
to be sure you have responsible employees thinking through the
value and making the decisions.
Finding the Value
Finding the value can be hard work, often quite a bit harder than
latching onto an unpopular, but standard method of complying. But
getting everyone to comply with a standard method that doesn’t
seem to add value is much, much harder and will lead to half-hearted
efforts at best.
In order to find the value, you must involve supervisors and employees
directly engaged in doing the work. They must understand the purpose
of each quality requirement pertinent to their work. Support them
while they learn, interpret, and begin to understand why each quality
requirement is important. Encourage debate. How would satisfying
each requirement help you run your business better? Query the auditor.
Insist upon value! If it doesn’t seem to be sensible, your
team must keep asking questions until it does or until the auditor
agrees that the requirement is not applicable to your business.
Compliance Options
Once you see the value, you are only half way there. The next challenge
is in finding a method of complying that avoids wasted effort. Challenge
each other. Be creative. Get ideas from consultants, auditors and
other companies, and take the time to evolve a method that works
for your company. While this evolution takes time and energy, understanding
the value and wrestling with best practices helps everyone stay
focused on the things that are important and lays the groundwork
for continual improvement.
Choosing Next Steps
Remember that quality management and improvement is an on-going
process. Don’t expect instant perfection. Concentrate on establishing
a realistic picture of your current state, identify the gaps causing
the biggest risks, and take steps toward improvement by addressing
those top priorities first, a few at a time.
If you don’t have a management system, i.e., a reasonably
effective system for establishing priorities, assigning resources,
and monitoring progress, than you must start there. You can modify
your management technique as you gain experience but start with
the essentials: a periodic meeting to discuss what, why, who, when
and how.
Stick with it. Your auditor will help you with your interpretations
but you must insist that each requirement adds value. If you can’t
see the value, keep asking questions until you do or until you can
convince the auditor that the requirement does not apply.
|